The Laminators


  • Bi-Laminate and Tri-Laminate capable
  • High capacity ribbon burner
  • Gas premixer for variable flame adjustment
  • Slat expander for fabric smoothing
  • Water cooled rolls
  • AC vector motors and drives



Guide to Slitting Methods

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Flame Laminating Equipment

Flame Laminating Equipment

The above laminator was designed as a smaller foot print more economical machine for the commission Flame Laminating of foams and fabrics or vinyl goods on a roll to roll basis.

Machinery Included:

  • Foam Infeed
  • (3) Unwind Positions
  • Dual Burner Flame Laminator Head
  • 8 ft by 10 ft Platform
  • Dual Drum Surface Winder

US Webcon offers a complete set of Flame Laminating equipment and machinery to meet your production needs with numerous features and options to fit your specific requirements.  The Flame Laminator is designed to laminate one web material to another by impinging a gas flame against one surface causing that surface to either melt or change state.  This creates an adhesive that will bond the two webs together when passed through a common nip point.  A second burner is included to produce a three ply laminate in a single pass.

Flame Laminating Equipment

The above picture shows the Flame Laminator head from the Foam Infeed end. The Foam Infeed includes a foam unwind, steering frame and a set of regen driven nip rolls to tension the web using a load cell. This allows the operator to pay full attention to the lamination process.

Possible Laminations:

  • Polyurethanes to Fabric
  • Polyurethanes to Vinyl
  • Polyethylene to Foam to Foam to build up thickness
  • Polyethylene to foam to foam
  • Geonet to Geotextiles

Industries Served:

  • Automotive Seating
  • Automotive Head Liner
  • Automotive Aftermarket
  • Military
  • Garments
  • Sports and Gymnastics
  • Insulation


  • Web handling for continuous operation
  • Accumulators
  • Recipe systems
  • Infeed systems with edge guiding and foam tension control
  • Digital nip gap read out
  • Full pollution control system
  • Roll make up and Examing machines
  • Edge Trimmer
  • Impulse Butt Splicer for foam
  • Tenter frames for headliner knits

Related products:


US Webcon can modify the above design to meet your specific needs and requirements. Call us to discuss your application with one of our engineers at (570) 644-1401.



U.S. Webcon 138 Miles Road Paxinos, PA 17860 USA
Phone: (570) 644-1401 Fax: (570) 644-1404